The Certification Process in Total Quality Management

by | Feb 21, 2024

Imagine you’re running a company, and you want to prove to your customers and stakeholders that you’re committed to quality. One effective way to do this is through certification in Total Quality Management (TQM). This process not only enhances your company’s reputation but also streamlines operations and boosts efficiency. But what exactly does the certification process entail?

Understanding total quality management certification

Certification in Total Quality Management, most commonly through standards like ISO 9001, serves as a formal acknowledgment that an organization’s Quality Management System (QMS) meets specific, internationally recognized standards. This certification process involves several stages, each crucial for ensuring the highest quality standards are met and maintained.

Establishing a quality management system (QMS)

The first step towards certification is to establish a robust Quality Management System. This involves:

  • Defining quality objectives: Clearly outline what quality means for your organization. This includes setting measurable goals and identifying key performance indicators (KPIs).
  • Documenting processes: Ensure that all processes related to quality are well-documented. This includes procedures, work instructions, and responsibilities of various team members.
  • Training employees: Conduct training sessions to ensure that everyone understands the QMS and their role in maintaining it.
  • Implementing the system: Roll out the QMS across the organization, ensuring that all processes are followed consistently.

Pre-assessment

Before the actual certification audit, many organizations opt for a pre-assessment. This is essentially a practice run to identify any gaps or areas that need improvement. During a pre-assessment:

  • Internal audit: Conduct an internal audit to evaluate the effectiveness of the QMS. This helps in identifying any non-conformities and areas for improvement.
  • Management review: Hold a meeting with top management to review the audit findings and make necessary adjustments to the QMS.
  • Corrective actions: Implement corrective actions to address any gaps identified during the internal audit.

Certification audit

Once the QMS is fine-tuned, it’s time for the certification audit. This is conducted by an external certification body. The audit typically occurs in two stages:

Stage 1: Documentation review

The auditors will review your QMS documentation to ensure it meets the required standards. This includes verifying that all processes are well-documented and that there is evidence of compliance with the standards.

Stage 2: On-site audit

The auditors will visit your organization to verify the implementation and effectiveness of the QMS. They will:

  • Interview employees to gauge their understanding of the QMS and their roles.
  • Observe processes to ensure they are being followed as documented.
  • Review records and evidence of compliance.

Addressing non-conformities

During the certification audit, the auditors might identify non-conformities – deviations from the required standards. Addressing these non-conformities is crucial for achieving certification. This involves:

  • Root cause analysis: Identify the underlying cause of the non-conformity to prevent recurrence.
  • Corrective actions: Implement corrective actions to address the non-conformity. This may involve revising processes, providing additional training, or making other necessary changes.
  • Verification: The certification body will typically require evidence of the corrective actions taken. In some cases, a follow-up audit may be conducted to verify compliance.

Receiving certification

Once all non-conformities have been addressed and the QMS is in compliance with the required standards, the certification body will issue the certification. This certification is usually valid for three years, with periodic surveillance audits to ensure ongoing compliance.

Benefits of TQM certification

Achieving certification in TQM offers numerous benefits, including:

  • Demonstrating commitment to quality: Certification serves as a testament to your organization’s dedication to maintaining high-quality standards.
  • Improving competitiveness: In today’s market, customers often prefer to do business with certified companies. Certification can give you a competitive edge.
  • Enhancing efficiency: A well-implemented QMS streamlines processes, reduces waste, and improves overall efficiency.
  • Mitigating risks: Certification helps in identifying and mitigating risks, ensuring that your organization is better prepared to handle challenges.
  • Supporting continuous improvement: The certification process encourages a culture of continuous improvement, fostering an environment where quality is always a priority.

Conclusion

Certification in Total Quality Management is more than just a badge of honor; it’s a commitment to excellence. By establishing a robust QMS, undergoing rigorous audits, and addressing non-conformities, organizations can achieve certification that not only enhances their reputation but also drives efficiency, competitiveness, and continuous improvement.

What do you think? Have you had any experience with TQM certification in your organization? How has it impacted your operations and customer satisfaction?

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Total Quality Management

1 Basic Concepts and Methods

  1. Concept of Quality
  2. Quality Management
  3. Quality Control and Assurance
  4. Stakeholders in Quality Management
  5. Standardisation
  6. Overview of Total Quality Management (TQM)
  7. Principles of TQM
  8. Awards and Certification

2 Quality Management – Leading Thinkers

  1. Evolution of Quality Approaches
  2. The Crosby School
  3. The Deming Philosophy
  4. The Juran Trilogy
  5. Feigenbaum
  6. Japanese Quality Gurus
  7. Critical Comments

3 Building Blocks of TQM

  1. Core Values of TQM
  2. Total Quality Management Beliefs
  3. Importance of TQM
  4. Key Success Factors
  5. Role of Top Management in TQM
  6. Plan-Do-Check-Act (PDCA) Cycle
  7. Kaizen

4 Economics of Quality

  1. Quality-related Benefits
  2. Quality-related Costs
  3. Life Cycle Costs
  4. Quality and Productivity
  5. Approaches to Quality Costs
  6. Quality Costing and Cost System
  7. Uses of Quality Cost Information

5 TQM and Business Strategy

  1. TQM and Corporate Strategic Process
  2. Total Quality and Customer Value Strategy
  3. Total Quality, Cost Leadership and Differentiation
  4. Customer Value
  5. Customer Value Determination Systems
  6. TQM and Stakeholders
  7. Total Quality and Corporate Strategic Alternatives
  8. Quality Business Plan
  9. Success/Failure of Quality Strategy/Programmes

6 Quality Centred Strategic Planning

  1. Role of Top Management in Quality Improvement
  2. Strategic Quality Management
  3. Customer Orientation
  4. Quality Centred Strategic Planning
  5. Strategic Planning Process

7 Statistical Quality Control

  1. Introduction to Statistical Quality Control
  2. Process Capability
  3. Seven Quality Improvement Tools
  4. Control Charts
  5. Control Charts for Attributes
  6. Choosing the Correct SPC Chart
  7. Acceptance Sampling

8 Tools and Techniques of TQM

  1. Principles of Benchmarking
  2. Types of Benchmarking
  3. Quality Function Deployment (QFD)
  4. House of Quality (HOQ)
  5. Reliability
  6. 5 ‘S’
  7. Zero Defects (ZD)
  8. Re-engineering
  9. Taguchi Methods
  10. Six Sigma Principle
  11. Cross-Functional Management
  12. Hypothesis

9 Organization for Quality

  1. Implementation of TQM
  2. Role of TQM Coordinators
  3. Role of Steering Committee
  4. Teams in TQM
  5. Quality Circles
  6. Management Control and Data Management
  7. Information for Decisions

10 Quality Culture and Leadership

  1. The purpose of the organization
  2. The human factor in TQM
  3. Actions of leaders
  4. Elements of leadership behaviour
  5. Continuing Education for all
  6. Initiating and sustaining change to “quality culture”
  7. Motivation
  8. Employee Participation

11 ISO 9000 Quality Management System

  1. Introduction to ISO 9000
  2. Benefits of Implementing ISO 9000
  3. Different ISO 9000 Series
  4. Documentation of ISO 9001 QMS
  5. Methods for implementing ISO 9001 QMS

12 ISO 14000 Environmental Management System

  1. Concept of EMS
  2. Core Elements of EMS
  3. Need for EMS
  4. ISO 14000
  5. ISO 14001
  6. Developing EMS based on ISO 14001 QMS
  7. Activities of EMS
  8. Role of Management in EMS

13 Management System for Safety

  1. Introduction
  2. Need for Safety and Health in Industry
  3. Safety Approaches
  4. Safety Management
  5. Assessment and Elimination of Risk
  6. Safety Implementation
  7. General Occupational Health Problems
  8. Safety and Health Management System

14 Other Standards

  1. Introduction
  2. ISO 20000
  3. Need for ISO 20000
  4. Requirements of ISO 20000
  5. ISO 27000
  6. Need for ISO 27000
  7. Requirements of ISO 27000

15 Quality Auditing and Certification

  1. Introduction
  2. Quality System Audit
  3. Types of Audit
  4. Audit Planning
  5. Audit Preparation
  6. Role of Audit in TQM
  7. Certification in TQM
  8. Excellence in TQM
  9. Quality Awards